Only electricity from renewable sources
We use electricity exclusively from renewable energy sources. Our own photovoltaic system on site makes a contribution to this.
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ZOLLER · Technology leader
A Systematic Approach to Achieving the Maximum
Boost the efficiency of your tooling processes with solutions from the technology leader: ZOLLER.
Precision
to the µm.
Boost the efficiency of your tooling processes.
ZOLLER AutomationThe tool cycle.
The tool cycle.
Runs by itself.
Preparing, providing, transporting, loading: ZOLLER automates every step between toolroom and machine – around the clock, hands-free.
Scroll along – an order travels through the hall.
01 · Prepare
Assembled. Shrink‑fit. Measured.
»roboBox« handles it in up to six modules and outputs the finished tools on the »smartPallet«. »coraMeasure LG« measures entire pallets on the »venturion«.
02 · Provide
The order. Picked.
»loadBox« takes the complete tools from the Kardex Shuttle and places exactly the ones the machine needs next on the »smartPallet«.
03 · Transport
On the move. Driverless.
»coraExpress« picks up the »smartPallet« and delivers it safely to the machine – tools up to 450 mm long, Ø 120 mm and 10 kg.
04 · Load
Straight into the magazine.
»coraMachineLoad«: the »coraArm« takes each tool from the pallet and places it in the loading station of the machine magazine – safeguarded by »coraControl«.
05 · Maintain
A fresh cutting edge. Hands-free.
»micBox« indexes, flips and replaces indexable inserts fully automatically – with a 6-axis robot, screwing unit and its own insert magazine.
ZOLLER AutomationUnmanned.
Unmanned.
Around the clock.
Every tool with an »idChip«, every movement in the software – your machines keep running even when no one is in the hall.
Premium Technology for Every Manufacturing Process
ZOLLER’s solutions deliver significant efficiency
gains in tooling processes. That’s why every investment pays for itself quickly. Even with just one CNC machine, ZOLLER’s solutions reduce time, costs, and machine downtime.
At ZOLLER, “premium” is a promise,
not a privilege.
ZOLLER worldwide
Customer Success Stories with ZOLLER
Higher profits, more orders, less time spent, low production costs—ZOLLER boosts its customers’ efficiency worldwide.
Faster Presetting
30%
By reducing this percentage, a ZOLLER »hyperion« reduces setup times at SycoTec. Turning tools and multi-tool holders are measured on the horizontal presetting and measuring machine. SycoTec uses these to manufacture high-speed micro-motors.
Lower personnel costs
83%
This is the potential reduction in labor costs for tool inspection in a three-shift operation when you use the »roboSet 2« automation solution.
Quick Payback
9 months
That’s the average time it takes for a presetting and measuring machine to pay for itself. Basis: Single-shift production with one CNC machine. With two machines, the time is cut in half.
Significant Increase in Revenue
$1 million
ProCam, a family-owned business based in Michigan, USA, increased its revenue by $1 million within two years of purchasing a »smile 420«. Thanks to shorter setup times and less machine downtime, ProCam was able to process more orders.
The ZOLLER product world in 3D
60 products.
60 products.
7 product worlds.
One hall.
Scroll – the camera flies through every product world of the 3D showroom.
01 / 07
Presetting & Measuring
Cut setup times by 40% or more.
12 products
02 / 07
Tool Management
Connect processes, secure quality and produce faster.
20 products
03 / 07
Inspection & Measuring
Document quality and create digital twins.
15 products
04 / 07
Automation
Flexible, modular automation for cutting tools.
8 products
05 / 07
Tool Heat Shrink Technology
Shrink tools in and out in record time.
2 products
06 / 07
Tool Holders
Tool holders with »idChip« – the perfect interface for your digital manufacturing.
2 products
07 / 07
Tool Balancing Technology
Protect spindles, secure quality: with the best balancing machines on the market.
1 product
3D Product World
Walk through
Walk through
the hall yourself.
Click any machine, read the details, and walk through every product world in walk mode.
Increased Productivity with ZOLLER presetting and measuring machines
The ZOLLER Cost-Effectiveness Calculator estimates the potential savings for your operation.
Greater Productivity in Milling, Turning, and Grinding
Michael Mauth, Managing Director of Mauth Werkzeug-Schleiftechnik in OberndorfAutomation is essential for remaining competitive on the global stage.
Frank Schaefer, Dipl.-Ing., Member of the Executive Board, LIDU Maschinenbau Lienenbrügger GmbH in DülmenDigitization using ZOLLER software systems played a key role in making our production significantly more cost-effective.
Experience the ZOLLER System Firsthand
At the ZOLLER Smart Factory in Pleidelsheim, we showcase the ZOLLER system with all its solutions, including complete shop floor automation. See for yourself the high efficiency of seamless CAM-to-part processes and the benefits of consistently available tool data.
Find out more now about how to book your appointment for a visit or a one-on-one consultation with an expert.
Tool Balancing
Balancing tools with precision
The »toolBalancer« from ZOLLER is a state-of-the-art tool balancing machine that achieves balancing results < 0.4 gmm with high ergonomics and simple operation. All »toolBalancers« are TÜV and UL/CSA approved.
< 0.4 gmm balancing quality
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