Customer stories
Many customers around the world have already chosen ZOLLER.
Find out how their manufacturing operations have benefited.
8 customer stories · ZOLLER in 62 countries
See the resultsMeasurement report
Results from published customer stories – as our customers describe them.
Most time-consuming set-up for machining parts
Mainly thanks to more efficient set-up of several boring bars.
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Set-up time per tool change on the tool grinding machines
»genius« also measures the grinding wheels – with 150 tool changes a month on 10 tool grinding machines.
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Runout check of the 15 tools for one job
Previously one to five minutes per tool, with 15 tools per job.
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Tool set-up time (currently around 150 tools measured a month)
Measuring deviations of just 5 µm in the axial direction – despite temperature fluctuations in the factory.
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Average tool life
The condition of the cutting edge (wear) can now be checked precisely.
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Results
All figures are taken from the published customer stories.
Customer voice
“There are no more machine downtimes!”
Worldwide
We have a local sales and service presence in 62 countries. Every white dot on the globe is a ZOLLER location or representative – the yellow beams mark the customers whose stories you can read here. Keep scrolling, the globe follows.
Zeeland, Michigan · USA
ProCam Services
CNC job shop
Tool presetter drives $1 million increase in revenue
+US$1 million in revenue in the first two years; runout check for a job in under five minutes instead of easily 45.
»smile 420« »powerShrink 600«
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Hiroshima · Japan
Ituwa Kogyo
Parts manufacturing, high mix, low volume
»venturion« Improves Customer Satisfaction
Longest set-up cut from 6 hours to about 30 minutes; the 5-axis machines can run an additional 240 hours a year.
»venturion«
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Hokuriku · Japan
Korin Iron Works
Parts for aerospace and power generation
»venturion« Increases Accuracy and Process Reliability
Defective parts down from several a month to zero, tool set-up time about 70% shorter, average cost savings of over €20,000 a month.
»venturion«
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Kansai · Japan
Tool manufacturer in Kansai
Precision tools
Significant time savings during tool measurement
No more air cuts: set-up per tool change down from about 1.5 to 0.5 hours, around €15,000 saved per month (projected).
»genius«
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Hyogo · Japan
Five Straight
Precision parts, high mix, medium volume
ZOLLER is the ideal partner for tool setting
Paid for itself within a year; tool life up from 100 to 150–200 bores.
»smile«
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Dunningen · Germany
Lauble
Precision turned parts
Achieve Perfect Results with the Pit Stop Team
Set-up times around 40% shorter; the presetter paid for itself in under six months.
»hyperion« TMS
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Oberndorf am Neckar · Germany
Mauth Werkzeug-Schleiftechnik
Special tools, tool grinding
Automated Measurement, Cost-Effective Manufacturing – Mauth Relies on the ZOLLER »roboSet 2«
Measuring unattended overnight: in batches of several hundred tools, every tool is measured and logged.
»roboSet 2« »genius«
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Leutkirch im Allgäu · Germany
SycoTec
High-speed drives, dental technology
A Step Up in Setting
Turning tools for machining dental parts set a good 30% faster, with a lower risk of tool breakage.
»hyperion«
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In their own words
“I don't think I've ever bought a device that has changed our work so fundamentally”
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“The investment in ZOLLER »smile« paid for itself within a year.”
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“Working with ZOLLER, we have taken steps to gradually increase efficiency in our manufacturing operations, with ever-greater results, without having to restrict day-to-day operations.”
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“Automation is essential for remaining competitive on the global stage.”
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Your path
We have a local sales and service presence in 62 countries.
Get in touchThe ZOLLER Cost-Effectiveness Calculator estimates the potential savings for your operation.
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AcademyAccording to Dietmar Moll (Sales Manager, ZOLLER Inc.), after purchasing a presetter, many companies discover other solutions from the ZOLLER portfolio that further improve their processes.
Service
